A leading manufacturer of custom expanded polystyrene (EPS) cushions. Whether it is protective packaging for consumer electronic products, production, trays, spacers, insulated containers for the biomedical industry or per shables, we can take care of your needs.
A leading manufacturer of custom expanded polystyrene (EPS) cushions. Whether it is protective packaging for consumer electronic products, production, trays, spacers, insulated containers for the biomedical industry or perishables, we can take care of your needs.
THIS IS A 3D MODEL OF A FERRARI RACING CAR. STARTING WITH MANUFACTURING DESIGN. THE PLAN IT IS TO MAKE WITH EPS FOAM MATERIAL BY SPLITTING PARTS AND GLUE THEM AFTER CNC JOB.
SPLITTED PARTS THAT WE CAN MAKE IN OUR FADAL VMC 4020. LIKE BELOW PICTURE
THESE ARE FIRST THREE PARTS THAT WE HAVE STARTED TO MAKE: FLAT PART WAS MADE IN HOT WIRE CNC
MACHINE AND THE OTHERS MADE IN FADAL VMC MACHINE. GLUED AFTER CNC JOB.
WE HAD CONTINUED WITH MIDDLE PARTS. THESE ARE TWO PARTS THAT WAS MADE AND GLUED AS WELL.
BUT NOT GLUED TO BASEMENT AT THIS POINT. WE DECIDED TO WAIT UNTIL NEXT MIDDLE PARTS TO CHECK FITTING FIRST.
AS NEXT STEP FOLLOWING UP WITH MIDDLE AREA. BUT AT THIS TIME WE MADE SOME CHANGES TO MAKE FINAL PRODUCT LIGTHER, SOME MATERIAL WAS DELETED.
UNTIL HERE, IT AS GLUED ONLY MIDDLE PARTS. BUT STILL NOT GLUED WITH BASEMENT PARTS.
FOLLOWING OUR PROCCESS OF ASSEMBLY: THIS FRONT PART WAS MODIFIED TO MAKE PRODUCT LIGTHER. SAME AS PREVIOUS PART.
AND ASSEMBLED JOINTED ONLY WITH MIDDLE PARTS AS BELOW PICTURE.
NEXT ASSEMBLY STEP IT IS SIDE PART AND
FRONT TOP PART
AT THIS POINT WE HAD JOINTED BODY AND BASEMENT, MADE FRONT TIRES TOO, ALIGMENT AND LEVELING SET UP IT IS NECESSARY TO INSTALL TIRES.
WE HAD DECIDED TO CHANGE TIRES SUPPORTS BY EXTRUDING A 1.5 INCH BAR AND GOING THRU A HOLE IN THE BODY AND IN THE MIDDLE OF TIRES AS WELL IN ORDER TO MAKE SUPPORTS STRONGER.
AND THEN, THE HORIZONTAL FLAPPERS WHERE MADE COMBINING HOT WIRE , CNC MACHINE AND VMC FADAL AND GLUED TO FRONT BARS.
AT THIS TIME WE COULD MAKE REAR WHEELS IN VMC MACHINE AND INSTALL SAME AS FRONT WHEELS WITH A EXTRUDED BAR OF 1.5 INCHES GOING THRU SIDE TO SIDE. SIDE FLAPPERS WHERE INSTALLED TOO.
ON THIS STEP OF ASSEMBLY WE MADE DETAIL PARTS LIKE STEERING WHEEL AND EXHAUST PIPES.
SOME ACCESSORIES WHERE GLUED TO FRONT HOOD LIKE A KIND OF ANTENAS AS IT IS.
FINALLY THIS PROJECT WAS DONE AND WE MADE BASEMENT AND HAD INSTALLED IN ENTRANCE AREA OF ADMINISTRATION OFFICES.
KB Foam has been a leading manufacturer for over 20 years in the San Diego-Tijuana region, and has had the opportunity to be a reliable supplier for world class companies like Foxconn, Hisense, TCL, BOE, Panasonic, Mitsubishi.